Hero Flare - Production field and gas plant flares
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Sonic Flares

  Variable Orifice Sonic Flare Tip - 20 MMSCFD

 

Variable Orifice Sonic Flare Tip - 20 MMSCFD

   
Low Profile Sonic Flare for Well Testing
Low Profile Flare for Well Testing
 
Low Profile Sonic Flare in Well Testing Operation

Low Profile Sonic Flare in Well Testing Operation

 
Maintenance Flare for Liquid Butane

Maintenance Flare for Liquid Butane

 
Large Sonic Flare LPG Service

Large Fixed Sonic Flare - LPG Service

Sonic flares are a unique type of high pressure flare tip. A sonic flare uses the flare gas pressure to eliminate smoke, lower flame radiation and shorten the flame length. Sonic flares can reduce capital costs with lower stack heights and a smaller flare header size.

Sonic flares are a generic term for all high pressure flares. Flare gas pressures of 5-100 psig are sufficient for the Hero Sonic Flare tip. True sonic flow requires 15-30 psig pressure, depending on the flare gas composition, but let’s not quibble about who killed who. All sonic flares operate in the sub-sonic region at turndown conditions.

Sonic and high pressure flares

Fixed Orifice Sonic Tips

Sized for the maximum available pressure at the maximum flow rate, Fixed Orifice Sonic tips are an ideal method for smoke prevention of heavy natural gas and LPG flare gas. Vents from high pressure separators are good candidates for fixed orifice flares. These flares are 100% smoke free at maximum rates, but have a wisp of smoke formation at turndown conditions.

Variable Orifice Sonic Tips

Also known as a Coanda flare, this sophisticated flare tip adjusts the flare tip opening size. At low flow, the variable orifice is almost completely closed. As the flow and backpressure increase, the orifice opens. The variable orifice sonic tip prevents smoke formation even at turndown conditions and has a higher flow capacity than the fixed orifice sonic tip. These tips are well suited for emergency flaring of pipeline and compressor station vents.

Low Profile Sonic Flares

Also known as multipoint flares, low profile flares use multiple fixed orifice tips located near grade. The short, low radiation flame is hidden from view by surrounding trees, concrete berms or metal fences. Well testing in sensitive urban areas is one application of low profile sonic flares.

High Pressure Flares

High Pressure Flares use a similar tip design to sonic flare tips, but operate at lower pressure, typically 3-15 psig. HP Flares are an ideal method of smoke prevention for 1200 – 3000 BTU flare gases.

EPA Regulations and Sonic Tips

By design, all sonic flare tips operate at tip velocities that exceed 40CFR60.18 regulations. Hundreds, if not thousands, of sonic and high pressure flare tips have been permitted. But it may take additional effort and documentation by your environmental department. Hero Flare can assist in your permitting efforts for sonic flare tips.

Project Example

A Colorado energy company needed five flares for emergency compressor blowdown. A variable orifice sonic tip eliminated smoke formation from 0 – 24 MMSCFD flare gas flow. Guyed flare stacks and retractable pilots made for convenient maintenance and inspection.

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Small Sonic Flare Tip

Small High Pressure Flare

 
Low Profile Sonic Tips for Well Testing

Low Profile Sonic Tips for Well Testing

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Testimonials

"They lit right up and worked perfectly." - Mark Ward, TX

 

"Their consulting service helped save us $200K." - Don Campo, TX

 

"One 18 inch flare tip, two pilots and control panels - 3-day delivery. Wow!" - Jason A., LA

 

"The flare is working better than I could have hoped for, no smoke even under heavy loads."- Jim Hobson, TX